ROTOMOLDING
WHAT IS ROTOMOLDING?
Rotomolding, also known as rotational molding or rotocasting, is a manufacturing process that uses heat and rotation to create hollow plastic parts. It's a cost-effective way to make large, durable, and lightweight plastic products with a uniform wall thickness. The most common type of plastic used for this process is polyethylene.
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Some examples of rotomolded parts are kayaks, garbage bins, beer coolers, plastic carrying cases, traffic cones, fuel cells, water tanks.
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Rotomolding can also be done without heat using such material as two-part polyurethane. The advantage of cold rotomolding is the ease of access to the molds; they can be made of fiberglass, silicone and other easily formed materials. The cost of the material being cast is much more than heated rotomolding. wo-part polyurethane will be in the 10$/lb range whilst the hot polyethylene will be a in the 2$/lb range. The downside of hot rotomolding is the equipment cost. Molds will need to made of steel or aluminum. For complex parts, CNC mold fabrication will be required.
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Although this is "work-in-progress", your interest or support would be greatly appreciated by clicking on the like button in my Facebook page or contact me at gleger@glsteelfab.com
IN DEVELOPMENT
I built this rotomolder for a specific project where I need to pour hard flotation compound for deep sea application. Having a hard shell as a protective outer layer also acts as a mold to pour the compound into. Testing is currently under way and I will have updates as things progress with oven performance.
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FEATURES AND ADVANTAGES:
The oven is mounted on the major frame. This reduces the need to move the rotating frames in and out of a separate oven therefore minimizing the area required.
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Having on oven that does not have to incorporate the complete rotating frame results in a small volume to heat therefore minimizing energy required.
SPECIFICATIONS
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Minor Frame Size: 22" x 51" [55.8 cm x 129.5 cm]
Heating Elements: 2 x 1600 watts
Power Requirements: 240V, single phase, 30 A
Motor: 2 HP, 3 phase [1.5 kw]
Motor Control: Variable Frequency Drive
240V, single phase input
3-Phase Output
Forward/Stop/Revers
Speed Controllable
Total Height: 7'-6" [229 cm]
Width: 8'-0" including control panel
Minimum Depth: 7'-5" [226 cm]
Oven Insulation: 3.5" Rockwool R14 [9 cm]
Oven Control: Electronic Timer with alarm
Electronic Temperature Control
Volt and Amperage monitors
Oven Cooling Fan: Integrated on oven
273 CFM [7.3 CMM]
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Estimated price: To be determined. Expecting between $30,000 and $35,000 CAD. [$21500 and $25,000 USD)