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ROTOMOLDING

WHAT IS ROTOMOLDING?

Rotomolding, also known as rotational molding or rotocasting, is a manufacturing process that uses heat and rotation to create hollow plastic parts. It's a cost-effective way to make large, durable, and lightweight plastic products with a uniform wall thickness. The most common type of plastic used for this process is polyethylene.

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Some examples of rotomolded parts are kayaks, garbage bins, beer coolers, plastic carrying cases, traffic cones, fuel cells, water tanks.

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Rotomolding can also be done without heat using such material as two-part polyurethane. The advantage of cold rotomolding is the ease of access to the molds; they can be made of fiberglass, silicone and other easily formed materials. The cost of the material being cast is much more than heated rotomolding. wo-part polyurethane will be in the 10$/lb range whilst the hot polyethylene will be a in the 2$/lb range. The downside of hot rotomolding is the equipment cost. Molds will need to made of steel or aluminum. For complex parts, CNC mold fabrication will be required.

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Although this is "work-in-progress", your interest or support would be greatly appreciated by clicking on the like button in my Facebook page or contact me at gleger@glsteelfab.com

IN DEVELOPMENT

I built this rotomolder for a specific project where I need to pour hard flotation compound for deep sea application. Having a hard shell as a protective outer layer also acts as a mold to pour the compound into. Testing is currently under way and I will have updates as things progress with oven performance.

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FEATURES AND ADVANTAGES:

The oven is mounted on the major frame. This reduces the need to move the rotating frames in and out of a separate oven therefore minimizing the area required.

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Having on oven that does not have to incorporate the complete rotating frame results in a small volume to heat therefore minimizing energy required.

SPECIFICATIONS

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Minor Frame Size:       22" x 51"   [55.8 cm x  129.5 cm]
Heating Elements:      2 x 1600 watts   
Power Requirements: 240V, single phase, 30 A

Motor:                           2 HP, 3 phase  [1.5 kw]

Motor Control:             Variable Frequency Drive

                                      240V, single phase input

                                      3-Phase Output

                                      Forward/Stop/Revers

                                      Speed Controllable
Total Height:                7'-6" [229 cm]

Width:                           8'-0" including control panel

Minimum Depth:          7'-5" [226 cm]
Oven Insulation:          3.5" Rockwool R14   [9 cm]
Oven Control:              Electronic Timer with alarm

                                     Electronic Temperature Control

                                     Volt and Amperage monitors
Oven Cooling Fan:     Integrated on oven

                                     273 CFM [7.3 CMM]

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Estimated price: To be determined. Expecting between $30,000 and $35,000 CAD. [$21500 and $25,000 USD)

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